Electrical switching & drive systems & components


Control without complexity

Second Quarter 2025 Electrical switching & drive systems & components


In an era where precision, performance and smart control define industrial success, the right driver can make all the difference. At Axiom Hydraulics, we’ve seen how the Sun Hydraulics XMD series transforms hydraulic systems, from mining and construction to agriculture and automation.

When implementing variable control in a hydraulic system the greatest concern for clients is often the complexity of programming and installing advanced control systems.

Sun Hydraulics offers a fresh simple solution. The electro-proportional XMD drivers are designed to control hydraulic valves with precision and ease with minimal configuration required, all managed via an app on your phone. These drivers have a proven track record across a range of industries.

For example, a shipping vessel operating off the South African coast needed more control over its winch trawling system. The original setup was fixed-speed, sufficient in calm conditions, but undesirable in unpredictable seas. The goal? A flexible and safer system. Axiom Hydraulics proposed a retrofit: pairing a Sun XMD-01 driver with a pressure-compensated FREP XCN flow control valve. Thanks to the XMD’s IP69K rating the unit could be mounted anywhere on the vessel, even in exposed environments. A simple 5 volt reference signal from the XMD allowed the captain to control winch speed directly from the bridge via a dial, bringing confidence and control to every operation.

In another project, a client sought variable speed control for a conveyor system that started and stopped every minute. The XMD was configured to ramp the conveyor’s speed up and down over a two-second period ensuring smooth transitions and reducing mechanical shock.

The XMD has also proven invaluable in testing environments. For instance, closed-loop hydraulic pumps require testing after repair. Operators used a human-machine interface (HMI) to select target speeds which were communicated to an XMD-01 via CANbus. The driver brought the pump into stroke delivering the required flow with high repeatability.

More advanced control was achieved using the XMD-02 in a press application requiring constant load. Configured for PID closed-loop control the driver received input from a load cell and continuously adjusted a proportional relief valve to maintain the desired force throughout the cylinder stroke.

Temperature control has also been addressed using the XMD. In one project, an unloading relief valve and temperature probe were used in conjunction with an HMI display. The XMD was programmed to fully energise the system when the temperature dropped below the setpoint, keeping the hydraulic fluid within an optimal range.

In all of these projects, the XMD drivers have consistently proven themselves in tough conditions earning their place as our go-to solution for variable control in hydraulic systems. At Axiom Hydraulics, we’ve seen what’s possible when smart components meet real-world challenges. Across industries, environments and applications, Sun’s XMD electro-hydraulic drivers have consistently delivered one thing: control without complexity. Whether you’re retrofitting a winch at sea, fine-tuning a conveyor line or running precision press operations, these drivers bring confidence, adaptability and performance to your hydraulic systems.

For engineers and integrators looking for intelligent, flexible control without the learning curve, the XMD drivers are more than a product − they’re a powerful tool for the next generation of hydraulic systems.


Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Planetary gear units for high torque requirements
SEW-EURODRIVE Editor's Choice Electrical switching & drive systems & components
Packing a compact design, along with high torque and low-speed outputs, the new SEW PPK and SEW P2.e planetary gear units from SEW-EURODRIVE offer new capabilities in continuous heavy-duty applications where space is at a premium.

Read more...
Medium voltage drive for enhanced energy efficiency and process optimisation
Schneider Electric South Africa Electrical switching & drive systems & components
Schneider Electric South Africa has unveiled its cutting-edge Altivar Process ATV6100 medium voltage (MV) drive range, designed to enhance energy efficiency and operational reliability across various industries.

Read more...
Servicing the electric motor sector
Editor's Choice Electrical switching & drive systems & components
Hexagon Electrical has expanded its manufacturing and service capabilities to meet the growing demand for customised, high-performance specialised electric motors in heavy engineering, and hazardous industrial and mining applications.

Read more...
Powerful high-precision hexapod
Electrical switching & drive systems & components
With the HEX150-125HL, Aerotech is launching the latest generation of its hexapod technology. The compact six-axis positioner combines precise movements with high load capacity and simple integration.

Read more...
Why turbomachinery should break free from vendor lock-in
Schneider Electric South Africa Electrical switching & drive systems & components
Today’s modern turbomachinery control systems form an important of operational efficiency, be it in heavy industries, traditional power generation or renewables such as hydroelectric facilities. Independence is the name of the game, and turbomachinery stands to gain lot from this newfound freedom.

Read more...
Industrial gear units for mixing and agitating processes
Bearing Man Group T/A BMG Electrical switching & drive systems & components
Nord Drive Systems encompass modular drive configurations that ensure optimum performance of mechanical speed control for specific applications in almost every industry.

Read more...
PC-based control for a food capsule and pod packaging machine
Beckhoff Automation Editor's Choice Electrical switching & drive systems & components
For TME, a machine builder specialising in the packaging of powdered foods, Beckhoff’s PC-based control technology offers unlimited opportunities when it comes to performance and innovative capacity in terms of flexibility, scalability and openness.

Read more...
New torque sensors for fastening applications
Electrical switching & drive systems & components
Sensor Technology, a global leader in innovative torque and load measurement solutions, has launched its latest advancement in torque sensing technology.

Read more...
Miniature position sensor for precision motion control applications
Electrical switching & drive systems & components
The ILPS-13Z Series miniature linear variable inductive transducer position sensor is designed to deliver exceptional performance and reliability for a wide range of industrial and laboratory applications, including automotive R&D, motorsports, motion control, medical, military and aerospace.

Read more...
High-performance electric wire rope hoists
Electrical switching & drive systems & components
Becker Mining South Africa’s Kito RX electric wire rope hoists, launched in Africa two years ago, play a critical role in many industries.

Read more...