4th Quarter 2018Electrical switching & drive systems & components
Leveraging digital technology is said to be key to participating in the next wave of economic growth. At the very least using it will allow mines, process plants and other industrial operations to reduce operating costs. Fanie Steyn, manager of rotating machines at Zest WEG Group, says one of the areas that stands to be most impacted is predictive maintenance. “This is where access to accurate data can be used to increase production efficiency and reduce downtime, and for the first time industry will be able to do this remotely with electric motor installations,” he says.
WEG Motor Scan is a brand new solution available from Zest WEG Group that facilitates remote monitoring of electric motor installations. This innovative technology allows engineers and maintenance personnel to make informed decisions about the health of installed motors and react accordingly, depending on the data captured.
Steyn says that the WEG Motor Scan solution uses Industry 4.0’s digital technology including IIoT and Big Data analytics. The technology allows for the monitoring of running hours, measurement of vibration and surface temperature, as well as providing data on speed and start/stop time. The load and efficiency will be included in the second phase. Data is extracted via Bluetooth using a smart device with the innovative app that is available on android and iOS phones and tablets. Users can also access the data on laptops and desktops via a dedicated web portal.
Powerful analytics help to process the data and predict pending failures or hidden problems based on frequency spectrum analysis. Warning levels are pre-set based on acceptable baselines of temperature or vibration and sophisticated software is able to plot performance curves with the captured data. The data is sent to the cloud for storage, facilitating fast access and more accurate decision making.
“Using the WEG Motor Scan solution minimises the requirement to manually collect and monitor data, and it eliminates the guesswork from preventative maintenance routines,” he explains. “This removes the inefficiency of reactive maintenance and assists in minimising motor failure.”
The WEG Motor Scan solution is currently available for frame sizes from 63 to 450, providing this innovative monitoring solution for motors ranging from 0,18 up to 1250 kW. It can be fitted on newly manufactured motors or retrofitted to existing installations. The sensor itself is battery powered and has an estimated life span of three years. It is designed to work in ambient temperatures ranging from minus 40 up to 80°C, has a protection rating of IP66 and can operate in Zone 1 areas with a T4 temperature rating.
Offering optimum flexibility, the sensor can be used on direct online starting, as well as variable speed drive applications.
“This is a major value add for our customers and the market and will set a new benchmark in predictive maintenance,” Steyn concludes.
Modular assembly platform for clean manufacturing Beckhoff Automation
Electrical switching & drive systems & components
JR Automation delivers custom automated solutions for numerous industries. It has done this through its scalable, modular automation platform, FlexChassis, which speeds up time to market while cutting costs. The company chose the XTS linear transport system from Beckhoff because of its speed, and modular design that allows for multiple configurations.
Read more...Not just a hoist, but a game-changer
Electrical switching & drive systems & components
The Konecranes S-series hoist redefines industrial lifting, integrating synthetic rope and smart features engineered for enhanced safety and productivity. With a lifting capacity of up to 20 tons, the Konecranes S-series rope hoist adapts to diverse girder configurations.
Read more...New system improves performance of magnetic drive pumps
Electrical switching & drive systems & components
KSB Pumps and Valves has introduced its ground-breaking MagnoProtect system for the local petrochemical, chemical and general industry markets ,to enhance the safety and performance of its magnetic drive pumps.
Read more...Parker’s non-welded flange technology Parker Hannifin - Sales Company South Africa
Electrical switching & drive systems & components
Parker’s 37 non-welded flange technology is known for its ability to reduce the installation time and cost of hydraulic systems compared to traditional welded flanges. Hidroser, a Parker Premier Distributor in Turkey, has started this technology for hydraulic operated systems on board its vessels.
Read more...Testing your motor control coordination
Electrical switching & drive systems & components
Referro Systems, a supplier of control and automation solutions for the industrial sector, is warning against the risks of using untested components in motor control combinations.
Read more...Motion control solutions for better machining results
Electrical switching & drive systems & components
NSK Europe is shining the spotlight on its latest solutions for machine tools. Innovative NSK bearings, ball screws, and linear guides can deliver significant gains for both machine users and builders.
Read more...Modernising for productivity SEW-EURODRIVE
Electrical switching & drive systems & components
Making its debut appearance at NAMPO Cape in Bredasdorp in September this year, geared motor specialist SEW-EURODRIVE is all set to excite the farming community with even more solutions to drive productivity and efficiency.
Read more...Prime gearbox solutions for pump applications Bearings International
Electrical switching & drive systems & components
I-MAK is a premium global brand in the stable of bearings and power transmission specialist, Bearings International. With more than a million references and hundreds of different product lines, the company’s unique power transmission solutions cater to a large range of applications in virtually all industrial segments.
Read more...Inline pumps for space-saving applications
Electrical switching & drive systems & components
Pump manufacturer, KSB Pumps and Valves has introduced its latest EtaLine range of inline pumps, including the advanced EtaLine Pro for diverse applications such as HVAC, industrial recirculation, and heating systems.
Read more...Safe handling in all sectors Bearing Man Group T/A BMG
Electrical switching & drive systems & components
BMG is committed to ensuring optimum safety standards in all sectors, and encourages and assists customers to adhere to stringent safety legislation during bulk handling. Tsubaki backstops and cam clutches, which have been developed and manufactured in Japan for high efficiency and optimum safety in high- or low-speed applications, meet the requirements of current legislation.
printer friendly version