Hydraulic systems & components


Sun's new hybrid valves

Third Quarter 2008 Hydraulic systems & components

Sun has introduced a new family of combination valve cartridges that incorporate a relief and check function into a single cartridge. And since both functions exist in one, only one cavity is required. This provides for a simpler system with fewer mechanical connections to maintain. As with other Sun relief products, several mounting configurations will be available, including pump mounting.

These 40 lpm hybrid cartridges are available in two different styles: relief-before-check and relief-after-check.

Relief-before-check

The relief-before-check cartridge can be used to provide pump isolation and relief protection in single or multiple pump circuits. It is available in three configurations.

* Direct-acting (3-port)

The HRDA cartridge incorporates a direct-acting relief tee’d in before a check function. When the pressure at the inlet (port 2) reaches the relief valve setting, the valve starts to open to tank (port 3), throttling flow to limit the pressure rise. The check valve flow is from the inlet (port 2) to the system port (port 1). These valves are smooth and quiet, essentially zero leak, dirt tolerant, immune to silting and are very fast.

Figure 1. HRDA direct-acting 
cartridge
Figure 1. HRDA direct-acting cartridge

* Ventable, pilot operated, balanced piston (4-port)

The HVCA cartridge incorporates a ventable, pilot-operated, balanced piston relief tee’d in before a check function. When the pressure at the inlet (port 2) reaches the relief valve setting, the valve starts to open to tank (port 3), throttling flow to regulate the pressure. The check valve flow is from the inlet (port 2) to the system port (port 1). The valve includes a vent port (port 4) that connects between the main piston and pilot stage to provide for remote control or unloading by other pilot or 2-way valves. These valves are accurate, have low pressure rise vs. flow, are smooth, quiet, and are moderately fast.

Figure 2. HVCA ventable, pilot operated, balanced piston (4-port) cartridge
Figure 2. HVCA ventable, pilot operated, balanced piston (4-port) cartridge

* Ventable, pilot operated, balanced piston relief main stage with integral T-8A control cavity

The HVCA-8 cartridge incorporates a normally closed, balanced piston modulating element tee’d in before a check function. The valve incorporates an integral pilot control cavity. The pilot control cavity will accept any T-8A pressure control cartridge. When the pressure at the inlet (port 2) reaches the pilot control valve setting, the modulating element starts to open to tank (port 3), throttling flow to regulate the pressure. The T-8A pilot section is drained to port 4. The check valve flow is from the inlet (port 2) to the system port (port1).

Figure 3. HVCA-8 ventable, pilot operated, balanced piston relief main stage with integral T-8A control cavity cartridge
Figure 3. HVCA-8 ventable, pilot operated, balanced piston relief main stage with integral T-8A control cavity cartridge

This cartridge is designed to accept a pilot control valve into the T-8A cavity located in the hex end of the cartridge. An air-piloted relief or proportional pilot control valve is recommended for a wider range of control.

Relief-after-check

The relief-after-check cartridge provides protection on the system side of the circuit and is only available in direct-acting configuration.

Figure 4. HRDB relief-after-check cartridge
Figure 4. HRDB relief-after-check cartridge

The HRDB cartridge incorporates a direct-acting relief tee’d in after a check function. The check valve flow is from the inlet (port 2) to the system port (port1). When the pressure in the system (port 1) reaches the relief valve setting, the valve starts to open to tank (port 3), throttling flow to limit the pressure rise. These valves are smooth and quiet, essentially zero-leak, dirt-tolerant, immune to silting and are very fast.

For more information contact Fritz Kern, Axiom Hydraulics, +27 (0)11 334 3068, [email protected], www.axiom.org.za



Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Hydraulic pumps deliver high flow, convenience and precision
Bearing Man Group T/A BMG Hydraulic systems & components
BMG’s range of high-performance hydraulic electric Enerpac E-pulse pumps is critical to all 700 bar operating hydraulic systems. These portable E-pulse pumps have intelligent auto-cycle functionality and an efficient power-to-weight ratio to ensure dependable operation and high productivity in challenging industrial applications.

Read more...
Precision, control and performance in regulators and control valves
Valve & Automation Hydraulic systems & components
Cashco has long been a trusted name in industrial control solutions, offering a broad range of regulators and control valves designed to meet the rigorous demands of various industries.There are two key Cashco product lines, its regulators and the Ranger QCT control valve.

Read more...
New-generation drill rig
Hydraulic systems & components
Epiroc is launching the new-generation PowerROC T35, offering both increased fuel efficiency and faster operations.

Read more...
Electrohydraulic shredding
Hydraulic systems & components
Galvanised parts are among the last big challenges for recycling. ImpulsTec is implementing shockwave or electrohydraulic shredding technology, for the separation of complex material compounds in industrial processes.

Read more...
Revealing the value of filtration
Hydrasales Hydraulic systems & components
The life and reliability of hydraulic systems are greatly affected by the presence of particulate contamination in the lubricant. However, in the face of potential contamination there is hope. The cleaner the fluid, the more reliable the system or process, and the longer the lifespan of its components.

Read more...
Celebrating 65 years: rebuilding and redefining its legacy
Axiom Hydraulics Editor's Choice News & events
Founded in 1959 by Neill Simpson, Axiom Hydraulics has grown into one of South Africa’s elite hydraulic companies. Over the past six and a half decades they’ve weathered many challenges, but none as devastating as the fire of 2023.

Read more...
Axiom reaches new heights
Axiom Hydraulics Editor's Choice Electrical switching & drive systems & components
When Rula Bulk Handling could not source a cable tensioner large enough for a new cableway, the engineers knew they had to come up with an inventive solution. After discovering that no such tensioner was immediately available, Rula approached Axiom Hydraulics and ifm to assist with building their own.

Read more...
Flat face and flat face screw couplings for mining
Hydraulic systems & components
Quick couplings are the critical connectors that keep mining systems running. Within the mining industry, the choice of coupling can significantly impact equipment performance, downtime, and maintenance costs. Stucchi offers flat face and flat face screw couplings that are designed to withstand mining’s unique challenges.

Read more...
Hytec Engineering and Power Team collaborate on water tank project
Hydraulic systems & components
Hytec Engineering and Power Team have collaborated on an innovative water tank project featuring advanced engineering and a specialised synchronised mobile lifting system.

Read more...
Decades of excellence in mobile and industrial hydraulic solutions
Axiom Hydraulics Hydraulic systems & components
For over four decades, Impro Fluidtek has been at the forefront of hydraulic solutions in mobile and industrial applications. This is borne out by four patents and the sale of over three million hydraulic orbital motors across three continents.

Read more...