Ingenior, a Pretoria-based company that designs and supplies custom built machines, recently used Festo components to design and manufacture a leaflet inserter that uses the roll-up technique.
Ingenior's client, a leading pharmaceutical company, required a leaflet inserter to operate at 90 units per minute for use on medication containers. The unit takes the securitainer from the line, inserts the leaflet and then returns the container to the line.
The Ingenior team, led by directors Andries van Jaarsveld and Theunis Taljaard, faced two main challenges. The first was to find a manner in which to divert the container to and from the line within 300 mm, and the second, to insert the leaflets so that they would expand in the securitainer to allow space for the tablets.
One of the project challenges was the small line distance available for the insertion system
"What makes this system unique," says van Jaarsveld, "is that the inserting machine uses an ingenious roll-up mechanism that first rolls the standard pamphlet into a tube and then shoots it into the container."
The system makes use of its own up- and down-stream line control. This means that the leaflet inserter can control the feed of empty securitainers into the system, as well as the out-feed of filled containers from the system.
Festo supplied pneumatic linear drives, double acting cylinders, rotary actuators, valves, Venturis, vacuum cups, a pressure regulator/water trap, speed controls, fittings and piping for the project. These components control the critical movement and functions of the leaflet inserter.
The main benefits of this new system stem from the innovative roll up mechanism. "The line speed has increased dramatically since previously the leaflets were inserted manually. The system is also capable of doing a 100% quality check, rejecting containers without leaflets or upside down containers," says van Jaarsveld.
Compressed air treatment do’s and don’ts Artic Driers International
Editor's Choice Pneumatic systems & components
As a long-established importer and manufacturer of air dryers, Artic Dryers often sees the results of poor installation and issues with aftercoolers that create serious problems in air drying systems.
Read more...Next-gen air compressors for plastics manufacturer
Pneumatic systems & components
Integrated Air Solutions has reinforced its partnership with global compressor manufacturer, ABC Compressors by facilitating the installation and commissioning of two next-generation direct-drive ABC machines for a prominent plastic manufacturer in South Africa.
Read more...Seamless compressed air supply
Pneumatic systems & components
The efficient performance of compressed air systems is the foundation for seamless production processes and sustainable business. The adoption of a comprehensive service plan delivered by an OEM like Atlas Copco is key to overall compressor performance, efficiency, reliability, and long lifecycle.
Read more...Selection of two-port valves: an open and shut case SMC Corporation South Africa
Pneumatic systems & components
Little consideration is generally given to two-port valves because they are often perceived as simple devices that only open and close to control downstream fluid supply. Although this is mechanically true, choosing the optimal two-port valve for your application can make a big difference, saving space, weight and energy consumption.
Read more...Integrated Air Solutions expands its compressor rental service
Pneumatic systems & components
The significant growth of the industrial air compressor rental division launched by Integrated Air Solutions under a year ago, has prompted the need for more resources and equipment. Headed up by Rudolf ...
Read more...Thor’s hammer of pneumatic knockers Neu Matics SA
Pneumatic systems & components
Neu Matics acts as sole distributor for a range of internationally recognised brands, and one of these is the pneumatic knocker from singold.
Read more...Compressed air drying and monitoring with low dewpoints Artic Driers International
Pneumatic systems & components
Artic Driers manufacturers the Sahara low dewpoint, heatless pressure swing air dryers with SANS 347 pressure code. These desiccant-rich pressure dryers comfortably obtain pressure dewpoints of -40°C.
Read more...Tyre-actuated globe valve Parker Hannifin - Sales Company South Africa
Pneumatic systems & components
Parker Hannifin has launched a tyre-actuated pneumatic valve in its Bestobell cryogenic globe valve range. The valve can be operated remotely with a single switch command, providing much greater speed and convenience than a manually operated type.
Read more...Streamline your valve selection Festo
Editor's Choice Electrical switching & drive systems & components
Automation specialist, Festo recognises the value of time in the dynamic world of process automation. To cater for this, we have introduced an innovative online configurator tool to transform the way in which engineers and procurement professionals select and size process valves.
Read more...Oil-free beer and wine processing
Pneumatic systems & components Hydraulic systems & components
The food and beverage industry depends on superior quality, 100% oil-free compressed air to eliminate the presence of unwanted oil vapour throughout the production line.
printer friendly version