A German robot manufacturer has designed highly economical function packages for its industrial robots using some of the latest Festo valve terminal technology. These robots allow plastic injection moulding machines to be lightly and easily equipped and unloaded.
Unlike inflexible linear gantries restricted to Cartesian motions, the new slim Kuka shelf-mounted robots mean no more space limitations due to ceiling height or floor space. Depending on the model, the shelf-mounted robots can hoist weights of 6 to 210 kg. The shelf-mounted robots load film and inserts into the injection moulding machines for back injection and forming.
Compact unit: Kuka shelf-mounted robot with the built-in power supply unit
Up until now, Kuka supplied only the robot and typical optional robot add-ons - the front-end and the power supply required for it were put together by the project engineers themselves. "We now want to offer our customers an economical function package designed for the Kuka robot," explains Marco Plewe, key technology manager for plastics at the robotics firm. "The development of the new Festo CPX/MPA valve terminal is just what we were looking for," says Plewe. When coupled with the vacuum generators Type VADMI, even energy savings become possible.
Directly installed on the robot arm: the power supply unit with the CPX/MPA is light and small, linking the pneumatic and electrical control levels
The CPX/MPA valve terminal is particularly flat and can therefore be housed in very small spaces, and being made of plastic, its minimal weight does not impede the mobility of the arm. In spite of its low construction volume, the terminal offers high performance. Mechanically significant parts and manifold blocks are made from metal, making the modular valves thoroughly sturdy and reliable.
The current bridge between the MPA and the fieldbus level is provided by the CPX terminal with its modular inputs and outputs. The advantages of this connection lie in its openness to all conventional bus systems and customised connection concepts - servicing and diagnostic functions of the CPX terminal included.
The CPX/MPA forms the centrepiece of the compact power supply unit within the function package. The unit as a whole ensures full freedom of movement for the robot. It is available in a choice of versions, for Profibus DP, Interbus S or CAN DeviceNet. The full configuration consists of four VADMI vacuum generators with air economy circuits.
The media/power supply enables flexible connection of pneumatic and electrical control chains to form an individualised automation application. Flexible expansion stages up to a total of four user valves and four vacuum circuits are possible with the compact terminal. Savings in power consumption and in maintenance are achieved by means of vacuum generators with air economy circuits.
These vacuum generators of the VADMI type offer many advantages when compared with solutions based on vacuum pumps, which are situated much further away from the vacuum suction points. The long lines that are often needed with vacuum pumps result in high-pressure losses. Vacuum generators do not incur any maintenance costs either.
For more information contact Joanne Dix, sales and marketing, Festo, +27 (0) 11 971 5560, [email protected]
Compressed air treatment do’s and don’ts Artic Driers International
Editor's Choice Pneumatic systems & components
As a long-established importer and manufacturer of air dryers, Artic Dryers often sees the results of poor installation and issues with aftercoolers that create serious problems in air drying systems.
Read more...Next-gen air compressors for plastics manufacturer
Pneumatic systems & components
Integrated Air Solutions has reinforced its partnership with global compressor manufacturer, ABC Compressors by facilitating the installation and commissioning of two next-generation direct-drive ABC machines for a prominent plastic manufacturer in South Africa.
Read more...Pushing technological boundaries with Festo Electric Automation solutions Festo South Africa
Editor's Choice
In the ever-evolving landscape of Industrial Automation, Festo Electric Automation solutions are at the forefront of a revolution, fundamentally reshaping production paradigms. As a global leader in automation, Festo focuses on intelligent connectivity to reduce costs, save time, and increase efficiency and convenience for customers.
Read more...Seamless compressed air supply
Pneumatic systems & components
The efficient performance of compressed air systems is the foundation for seamless production processes and sustainable business. The adoption of a comprehensive service plan delivered by an OEM like Atlas Copco is key to overall compressor performance, efficiency, reliability, and long lifecycle.
Read more...Easy, secure access for student apartments Paxton
Access Control & Identity Management Surveillance
Enhancing Security and Convenience at Beau Vie II Student Accommodation, a student apartment block located at Banghoek Road, Stellenbosch, with Paxton's access control and video management solution
Read more...SMART Surveillance at the Indaba SMART Security Solutions
Editor's Choice Surveillance Videos SMART Security Solutions hosted its second SMART Surveillance conference, focusing on a range of topics related to the video surveillance market, on July 11th, 2024, at the Indaba Conference Centre in Fourways.
Read more...Horn speakers from Sunell Forbatt SA
Products & Solutions Surveillance Residential Estate (Industry)
Horn speakers are an effective tool for actively deterring intruders from entering estates. By emitting loud, clear audio warnings, horn speakers can alert trespassers that they have been detected and are being monitored.
Read more...Sunell’s range of thermal cameras Forbatt SA
Products & Solutions Surveillance Residential Estate (Industry)
Thermal cameras offer significant value to estate security. Their ability to provide reliable surveillance in all lighting and weather conditions ensures continuous monitoring, providing a constant sense of security and reducing the likelihood of security breaches.
Read more...Integrating radar and surveillance Forbatt SA
Products & Solutions Surveillance Residential Estate (Industry)
Integrating radar with CCTV video systems significantly enhances estate security by providing long-range threat detection and comprehensive monitoring capabilities. This combination leverages the strengths of both technologies, offering several key benefits.
Read more...Sunell anti-corrosion cameras Forbatt SA
Products & Solutions Surveillance Residential Estate (Industry)
With Sunell’s anti-corrosion range of cameras, the initial investment in anti-corrosion CCTV cameras may be higher than standard cameras, but the long-term benefits outweigh the upfront costs.
printer friendly version